Vortex Horizontal Profiler 160

The Mazak Vortex Horizontal Profiler 160 XP is a high-precision machining center built for large workpiece machining and automated 5-axis operations. Designed for demanding aerospace and heavy equipment applications, it delivers exceptional accuracy, speed, and surface finish quality.

 

Mazak Vortex Horizontal Profiler 160 XP Features:

  • Box construction integrating the base, column, and table and thermally symmetrical spindle/column construction ensures high-accuracy machining.
  • Powerful, high-speed built-in motor spindle for high productivity 
  • 90° table tilt system for easy setup and changeover

 

Model

Vortex Horizontal Profiler 160, Vortex Horizontal Profiler 160 XP

Table size

157.48 × 49.21, 157.48 × 62.99

Max. spindle speed

26000, 30000

Max. workpiece dimension

157.48 × 62.99 × 19.69

Spindle output

45, 120

$1.00

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Description
Mazak Machining Center for Large Workpiece Machining

The Vortex Horizontal Profiler 160 XP is a high-performance Mazak machining center built for precision and efficiency in large workpiece machining. Its rigid construction and thermally stable design maintain accuracy during long cutting cycles. The large 4000 mm × 1600 mm table supports oversized components with ease. In addition, X, Y, and Z-axis travels of 4200 mm, 1500 mm, and 550 mm provide the reach and stability required for demanding aerospace and heavy equipment applications.

 

Automated 5-Axis Machining for Complex Geometries

This Mazak machining center also delivers automated 5-axis machining for complex geometries in a single setup. The A-axis offers ±110 degrees of motion, while the C-axis provides full 360-degree rotation. These capabilities enable accurate multi-surface machining and reduce the need for multiple fixturing steps. As a result, the system shortens setup times, increases flexibility, and maintains consistent accuracy across large and intricate components.

 

MAZATROL SmoothAi Control for Advanced Performance

The Vortex Horizontal Profiler 160 XP features MAZATROL SmoothAi, which introduces intelligent programming, AI-driven diagnostics, and digital twin functionality. This advanced control improves cycle times, enhances material removal rates, and supports superior surface finishes. When paired with its large workpiece machining capacity and automated 5-axis machining, the system becomes a strong choice for aerospace machining applications that require both precision and reliability.

Additional Information
Model

Vortex Horizontal Profiler 160, Vortex Horizontal Profiler 160 XP

Table size

157.48 × 49.21, 157.48 × 62.99

Max. spindle speed

26000, 30000

Max. workpiece dimension

157.48 × 62.99 × 19.69

Spindle output

45, 120

Vortex Horizontal Profiler 160 XP
Table Table size 157.48″ × 62.99″
Max. load (evenly distributed) 6614 lbs
Spindle Tool shank* HSK-A63/80mz
Max. spindle speed 30000 rpm
Max. torque (cont. rating) 31 ft-lbs
Spindle motor (cont. rating) 120 kW (161 HP)
Automatic tool changer Tool storage capacity 60
Max. tool diameter Φ3 “
Max. tool length (from gauge line) 8 “
Max. tool weight 11 lbs
Travel X-axis 165 “
Y-axis 59 “
Z-axis 22 “
A-axis ±110°
C-axis ± 360°
Distance from table top to spindle nose 2 ” to 24 “
Rapid traverse rate X-axis 1378 IPM
Y-axis 1181 IPM
Z-axis 1181 IPM
Machine size Machine width × length (MAZAK FX) 406 ” × 378 “
Machine height 181 “
Machine weight 154321 lbs
VORTEX HORIZONTAL PROFILER 160
Table Table size 157.48″ × 49.21″
Max. load (evenly distributed) 6614 lbs
Spindle Tool shank HSK-A63
Max. spindle speed 26000 rpm
Max. torque (30 min. rating) 17.6 ft-lbs
Max. torque (cont. rating) 13.2 ft-lbs
Spindle motor (30 min. rating) 55 kW (74 HP)
Spindle motor (cont. rating) 45 kW (60 HP)
Automatic tool changer Tool storage capacity 30
Max. tool diameter Φ3 “
Max. tool length (from gauge line) 8 “
Max. tool weight 11 lbs
Travel X-axis 165 “
Y-axis 59 “
Z-axis 22 “
A-axis ±110°
C-axis ±200°
Distance from table top to spindle nose 2 ” to 24 “
Rapid traverse rate X-axis 1378 IPM
Y-axis 1181 IPM
Z-axis 1181 IPM
Machine size Machine width × length (MAZAK FX) 406 ” × 369 “
Machine height 181 “
Machine weight 152200 lbs