Integrex i-500 AG

Advanced Gear Production with Smart Manufacturing Integration

The Mazak Integrex i-500 AG is designed specifically for advanced gear production. It machines external and internal spur, helical, and spline-type gears with high precision. The Smooth Gear Cutting software package supports this capability. It includes intelligent modules such as SMOOTH Gear Skiving to maintain consistent gear quality, high efficiency, and repeatable accuracy. As a result, gear workflows become simpler, faster, and more reliable. These features also support high-volume applications in aerospace, energy, and industrial manufacturing.

Performance-Driven Design for High-Torque Machining

The Integrex i-500 AG uses Mazak’s MX Hybrid Roller Guide System to reduce vibration and improve cutting accuracy. This system also increases load capacity, which is essential when machining difficult materials. Its high-torque capability extends tool life and stabilizes cutting performance. Additionally, the 240-degree rotating B-axis spindle increases flexibility. This design improves access to complex features and enables efficient part setups in a single configuration.

A Smart Manufacturing Solution for Modern Production

The Integrex i-500 AG integrates easily with smart manufacturing systems. It connects with digital platforms and automation equipment to improve throughput and reduce downtime. Its hybrid 5-axis architecture delivers precision, power, and adaptive control. Therefore, it supports manufacturers that require scalability, accuracy, and long-term productivity. With advanced software, automation readiness, and a durable mechanical structure, the i-500 AG sets a higher standard for intelligent, gear-focused machining.

Compare to other Mazak Multi-Tasking machines for sale