Maximizing Precision in Manufacturing with Mazak
The Integrex i-500 AG multi-tasking machine stands at the forefront of precision manufacturing. It offers unparalleled versatility and throughput for medium to large complex parts. This powerhouse uniquely merges the capabilities of a high-powered turning center with full-function machining to produce intricate components in single setups.
INTEGREX i-500 AG Features:
| Model | Integrex i-500 AG, Integrex i-500S AG, Integrex i-500ST AG |
|---|---|
| Chuck Size | |
| Max Workpiece Diameter | 27.56" |
| Max Machining Length | 61.97", 102.13", 121.02" |
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The Mazak Integrex i-500 AG is designed specifically for advanced gear production. It machines external and internal spur, helical, and spline-type gears with high precision. The Smooth Gear Cutting software package supports this capability. It includes intelligent modules such as SMOOTH Gear Skiving to maintain consistent gear quality, high efficiency, and repeatable accuracy. As a result, gear workflows become simpler, faster, and more reliable. These features also support high-volume applications in aerospace, energy, and industrial manufacturing.
The Integrex i-500 AG uses Mazak’s MX Hybrid Roller Guide System to reduce vibration and improve cutting accuracy. This system also increases load capacity, which is essential when machining difficult materials. Its high-torque capability extends tool life and stabilizes cutting performance. Additionally, the 240-degree rotating B-axis spindle increases flexibility. This design improves access to complex features and enables efficient part setups in a single configuration.
The Integrex i-500 AG integrates easily with smart manufacturing systems. It connects with digital platforms and automation equipment to improve throughput and reduce downtime. Its hybrid 5-axis architecture delivers precision, power, and adaptive control. Therefore, it supports manufacturers that require scalability, accuracy, and long-term productivity. With advanced software, automation readiness, and a durable mechanical structure, the i-500 AG sets a higher standard for intelligent, gear-focused machining.
Compare to other Mazak Multi-Tasking machines for sale
| Model | Integrex i-500 AG, Integrex i-500S AG, Integrex i-500ST AG |
|---|---|
| Chuck Size | |
| Max Workpiece Diameter | 27.56" |
| Max Machining Length | 61.97", 102.13", 121.02" |
Integrex i-500AG
| Bed length | Bed length type | 1500U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ700 mm |
| Max. machining length | 1529 mm | |
| Main spindle | Chuck size | 15″ |
| Max. spindle speed | 2500 min-1 | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Milling spindle | Max. spindle speed | 12000 min-1 |
| Max. torque (40%ED) | 221 N･m | |
| Max. torque (cont. rating) | 161 N･m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 27 kW (36 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 36 | |
| Max. tool diameter | Φ90 mm | |
| Max. tool diameter (without adjacent tool) | Φ150 mm | |
| Max. tool length (from gauge line) | 500 mm | |
| Max. tool weight | 12 kg | |
| Travel | X-axis | 845 mm |
| Y-axis | 430 mm | |
| Z-axis | 1640 mm | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 50000 mm/min |
| Y-axis | 50000 mm/min | |
| Z-axis | 50000 mm/min | |
| Tailstock | Tailstock center | MT No.5 |
| Max. thrust force | 10 kN | |
| Machine size | Machine width × length *2 | 3400 mm × 5595 mm |
| Machine height | 2950 mm | |
| Machine weight *3 | 21700 kg |
*1 Value without the operation panel
*2 Weight of machine body and coolant tank (without chip conveyor and coolant)
Integrex i-500S AG
| Bed length | Bed length type | 1500U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ700 mm |
| Max. machining length | 1529 mm | |
| Main spindle | Chuck size | 15″ |
| Max. spindle speed | 2500 min-1 | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Second spindle | Chuck size | 15″ |
| Max. spindle speed | 2500 min-1 | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Milling spindle | Max. spindle speed | 12000 min-1 |
| Max. torque (40%ED) | 221 N･m | |
| Max. torque (cont. rating) | 161 N･m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 27 kW (36 HP) | |
| Tool shank height | 25 mm | |
| Boring bar shank diameter | Φ40 mm | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 36 | |
| Max. tool diameter | Φ90 mm | |
| Max. tool diameter (without adjacent tool) | Φ150 mm | |
| Max. tool length (from gauge line) | 500 mm | |
| Max. tool weight | 12 kg | |
| Travel | X-axis | 845 mm |
| Y-axis | 430 mm | |
| Z-axis | 1640 mm | |
| B-axis | -30° – +210° | |
| W-axis (second spindle) *1 | 1610 mm | |
| Rapid traverse rate | X-axis | 50000 mm/min |
| Y-axis | 50000 mm/min | |
| Z-axis | 50000 mm/min | |
| Machine size | Machine width × length *2 | 3400 mm × 5595 mm |
| Machine height | 2950 mm | |
| Machine weight *3 | 22300 kg |
*1 Value with steady rest 1577 mm (62.09”)
*2 Value without the operation panel
*3 Weight of machine body and coolant tank (without chip conveyor and coolant)
Integrex i-500ST AG
| Bed length | Bed length type | 1500U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ700 mm |
| Max. machining diameter (lower turret) | Φ490 mm | |
| Max. machining length | 1529 mm | |
| Main spindle | Chuck size | 15″ |
| Max. spindle speed | 2500 min-1 | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Second spindle | Chuck size | 15″ |
| Max. spindle speed | 2500 min-1 | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Milling spindle | Max. spindle speed | 12000 min-1 |
| Max. torque (40%ED) | 221 N･m | |
| Max. torque (cont. rating) | 161 N･m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 27 kW (36 HP) | |
| Tool shank height | 25 mm | |
| Lower turret | Number of tools | 9 |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 36 | |
| Max. tool diameter | Φ90 mm | |
| Max. tool diameter (without adjacent tool) | Φ150 mm | |
| Max. tool length (from gauge line) | 500 mm | |
| Max. tool weight | 12 kg | |
| Travel | X-axis | 845 mm |
| Y-axis | 430 mm | |
| Z-axis | 1640 mm | |
| X2-axis (lower turret) | 265 mm | |
| Z2-axis (lower turret) | 1373 mm | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 50000 mm/min |
| Y-axis | 50000 mm/min | |
| Z-axis | 50000 mm/min | |
| X2-axis (lower turret) | 40000 mm/min | |
| Z2-axis (lower turret) | 40000 mm/min | |
| Machine size | Machine width × length *1 | 3400 mm × 5595 mm |
| Machine height | 2950 mm | |
| Machine weight *2 | 22700 kg |
*1 Value without the operation panel
*2 Weight of machine body and coolant tank (without chip conveyor and coolant)
This product has multiple variants. The options may be chosen on the product page
This product has multiple variants. The options may be chosen on the product page
This product has multiple variants. The options may be chosen on the product page
This product has multiple variants. The options may be chosen on the product page
