Mazak Vortex i-800V 5-axis machining center with SmoothAi control system, designed for simultaneous, high-precision 5 axis machining

Vortex i-800V

The Mazak Vortex i-800V is a high-performance 5-axis vertical machining center designed for precision and efficiency in complex part production. Equipped with the Mazak SmoothAi control system, this machine offers advanced CNC machining solutions suitable for industries such as aerospace, energy, and heavy equipment manufacturing.
 

Vortex i-800V Features:

  • Linear roller guides with excellent rigidity are utilized in the X-, Y-, and Z-axes to achieve powerful cutting and high-accuracy machining.
  • B-axis roller gear cam to eliminate backlash for high-accuracy and high-efficiency machining. (over the rotary positioning range of 150 degrees, positioning accuracy is two times better than the ISO standard)
  • The NC rotary table utilizes a C- axis roller gear cam for high-accuracy machining over extended periods of operation and can be indexed in 0.0001° increments.
  • The pallet and table are clamped by cone couplings to ensure high rigidity and high repeatable positioning accuracy when changing pallets.
  • The slanted structure of the Y-axis roller guide mounting surface ensures stable machining by absorbing the cutting load during machining.
Model

Vortex i-800V8, Vortex i-800V/8S
Pallet size

31.5 × 31.5
Tool shank

50
Max. spindle speed

10000
Max. workpiece size

59.06 × 59.06, 66.93 × 62.99

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Description
High-Precision 5-Axis CNC Machining for Complex Parts

The Mazak Vortex i-800V is ideal for complex parts with tight tolerances. Its ability to perform simultaneous 5-axis machining reduces setups and shortens cycle times to improve throughput. In addition, its rigid construction and robust spindle options allow efficient machining of aluminum, titanium, and other demanding materials.

 

Large Workpiece Capacity with High-Speed Performance

The Vortex i-800V accommodates large-diameter and tall workpieces while maintaining precision. For example, its high-speed table movement and accurate axis control enable smooth contouring of complex, multi-surface geometries. As a result, it is well-suited for aerospace, energy, and heavy equipment applications that require both size capacity and accuracy.

 

Intelligent Operations with Mazak SmoothAi Control System

Equipped with the Mazak SmoothAi control system, the Vortex i-800V simplifies complex machining tasks. Key functions such as Maza-Check automate rotary axis calibration, while Ai Thermal Shield compensates for thermal displacement in real time. These features support long production runs with consistent accuracy. In conclusion, the Vortex i-800V delivers reliable, high-performance results for shops focused on precision and efficiency.

Additional Information
Model

Vortex i-800V8, Vortex i-800V/8S
Pallet size

31.5 × 31.5
Tool shank

50
Max. spindle speed

10000
Max. workpiece size

59.06 × 59.06, 66.93 × 62.99
Vortex i-800V/8
Table Max. workpiece size Φ59.06″ × 59.06″
Max. load (evenly distributed) 5511 lbs
Spindle Tool shank CAT No.50
Max. spindle speed 10000 rpm
Max. torque (40% ED) 260 ft-lbs
Max. torque (cont. rating) 183 ft-lbs
Spindle motor (40% ED) 37 kW (50 HP)
Spindle motor (cont. rating) 30 kW (40 HP)
Automatic tool changer Tool storage capacity 43
Max. tool diameter Φ5 “
Max. tool diameter (without adjacent tool) Φ10 “
Max. tool length (from gauge line) 26 “
Max. tool weight 66 lbs
Travel X-axis 67 “
Y-axis 59 “
Z-axis 45 “
B-axis – 30° to + 120°
Rapid traverse rate X-axis 2047 IPM
Y-axis 2047 IPM
Z-axis 2047 IPM
Machine size Machine width × length (MAZATROL SmoothAi) 212 ” × 344 “
Machine height 157 “
Machine weight 85207 lbs
Vortex i-800V/8S
Table Max. workpiece size Φ66.93″ × 62.99″
Max. load (evenly distributed) 6614 lbs
Spindle Tool shank CAT No.50
Max. spindle speed 10000 rpm
Max. torque (40% ED) 260 ft-lbs
Max. torque (cont. rating) 183 ft-lbs
Spindle motor (40% ED) 37 kW (50 HP)
Spindle motor (cont. rating) 30 kW (40 HP)
Automatic tool changer Tool storage capacity 43
Max. tool diameter Φ5 “
Max. tool diameter (without adjacent tool) Φ10 “
Max. tool length (from gauge line) 26 “
Max. tool weight 66 lbs
Travel X-axis 67 “
Y-axis 59 “
Z-axis 45 “
B-axis – 30° to + 120°
Rapid traverse rate X-axis 2047 IPM
Y-axis 2047 IPM
Z-axis 2047 IPM
Machine size Machine width × length (MAZATROL SmoothAi) 246 ” × 329 “
Machine height 157 “
Machine weight 76389 lbs

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