Unlock unparalleled efficiency and precision in your manufacturing processes with the Integrex i-630V AG Multi-Tasking machine. This advanced system merges full 5-axis milling capabilities, robust turning operations, and convenient pallet-changing features with the innovative Auto Gear (AG) package. Aimed at achieving DONE IN ONE® gear and part production, it’s tailored for large, complex components, streamlining production by minimizing inaccuracies and eliminating the need for work-in-progress inventory.
INTEGREX i-630V AG Features:
| Model | Integrex i-630V/6 AG, Integrex i-630V/6S AG |
|---|---|
| Chuck Size | |
| Max Machining Diameter | 41.34, 49.21 |
| Max Machining Length | 39.37, 55.12 |
$1.00
The Mazak Integrex i-630V AG is designed for industries that demand accuracy, repeatability, and agility. It supports complex part production for aerospace, energy, and heavy equipment sectors. In addition, it features high-speed and high-torque spindle options to provide flexibility for a wide range of applications. Mazak also put in a dual-pallet changer to boosts uptime by allowing one pallet to run while the other is prepared to streamline workflows and support lights-out manufacturing. This robust design maintains excellent machining accuracy across long production cycles.
The i-630V AG features Mazak’s Smooth Gear software for easy conversational programming and efficient gear machining. For example, it synchronizes milling and main spindles to create complex gear profiles in a single process. This allows O.D. spur and helical gear hobbing directly on the machine, removing the need for secondary operations. Optional in-machine measurement and deburring also reduce part handling and maintain production quality.
The Integrex i-630V AG unites multiple capabilities into one platform, helping manufacturers cut setup changes and reduce lead times. In addition, its dual-pallet operation and precision machine tool integration make it ideal for scaling production capacity. This machine is a cornerstone for high-performance machining operations and a future-ready investment for shops focused on digital manufacturing solutions.
| Model | Integrex i-630V/6 AG, Integrex i-630V/6S AG |
|---|---|
| Chuck Size | |
| Max Machining Diameter | 41.34, 49.21 |
| Max Machining Length | 39.37, 55.12 |
| Capacity | Max. machining diameter | Φ41″ |
|---|---|---|
| Max. workpiece size | Φ41″ × 39″ | |
| Table load capacity (evenly distributed) (including pallet) | 3858 lbs | |
| Table | Max. spindle speed | 550 rpm |
| Max. torque (cont. rating) | 3120 Nï½¥m | |
| Spindle motor (cont. rating) | 37 kW (50 HP) | |
| Rapid traverse rate (C-axis) | 50 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 353 Nï½¥m | |
| Max. torque (cont. rating) | 248 Nï½¥m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 43 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 20″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 56″ |
| Y-axis | 41″ | |
| Z-axis | 41″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 2047 IPM |
| Y-axis | 2047 IPM | |
| Z-axis | 2047 IPM | |
| Machine size | Machine width × length | 220″ × 302″ |
| Machine height | 148″ | |
| Machine weight | 77162 lbs |
* When X-axis is at minus end: Φ43.31″
| Capacity | Max. machining diameter | Φ49″ |
|---|---|---|
| Max. workpiece size | Φ49″ × 55″ | |
| Table load capacity (evenly distributed) (including pallet) | 3858 lbs | |
| Table | Max. spindle speed | 550 rpm |
| Max. torque (cont. rating) | 3120 Nï½¥m | |
| Spindle motor (cont. rating) | 37 kW (50 HP) | |
| Rapid traverse rate (C-axis) | 50 rpm | |
| Min. indexing angle increment (C-axis) | 0.0001° | |
| Milling spindle | Max. spindle speed | 10000 rpm |
| Max. torque (40%ED) | 353 Nï½¥m | |
| Max. torque (cont. rating) | 248 Nï½¥m | |
| Spindle motor (40%ED) | 37 kW (50 HP) | |
| Spindle motor (cont. rating) | 30 kW (40 HP) | |
| Rapid traverse rate (B-axis) | 30 rpm | |
| Min. indexing angle increment (B-axis) | 0.0001° | |
| Automatic tool changer | Tool shank | CAT No.50 |
| Tool storage capacity | 43 | |
| Max. tool diameter | Φ5″ | |
| Max. tool diameter (without adjacent tool) | Φ10″ | |
| Max. tool length (from gauge line) | 20″ | |
| Max. tool weight | 66 lbs | |
| Travel | X-axis | 56″ |
| Y-axis | 41″ | |
| Z-axis | 41″ | |
| B-axis | 150° | |
| C-axis | 360° | |
| Rapid traverse rate | X-axis | 2047 IPM |
| Y-axis | 2047 IPM | |
| Z-axis | 2047 IPM | |
| Machine size | Machine width × length | 234″ × 300″ |
| Machine height | 148″ | |
| Machine weight | 73194 lbs |
* When X-axis is at minus end: Φ43.31″