Integrex i-500V

The Mazak Integrex i-500V is a high-performance multitasking machine designed for complex part production. Ideal for shops seeking a reliable CNC machining center, it combines 5-axis machining with advanced automation capabilities to streamline operations and boost output.

 

Integrex i-500V Features:

  • Full 5-axis vertical machining for precision multi-surface operations
  • Integrated turning and milling functions for reduced setups
  • Powerful high-torque spindle ideal for a wide range of materials
  • Large work envelope supports oversized and complex components
  • SMOOTH technology CNC control for efficient, intuitive programming
  • Automation-ready design with optional pallet changer integration
  • Thermal stability systems to ensure consistent accuracy over long runs
Model

INTEGREX i-500V/5

Tool shank

40

Max. workpiece size

28.74 × 39.37

Max. spindle speed

1000

$1.00

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Description
High-Performance Multitasking CNC Machining Center

The Mazak Integrex i-500V delivers powerful multitasking capability by combining turning, milling, and drilling operations in one machine. Its orthogonal design and rigid construction ensure accuracy across complex part geometries. In addition, the B-axis roller gear cam and C-axis disc brake provide precise, backlash-free indexing. Built as a vertically oriented CNC machining center, it uses linear roller guides on every axis to maintain stability during high-speed cutting. This makes it ideal for high-mix, low-volume environments where flexibility and repeatability are critical.

 

Versatile Spindles and Scalable Automation

The Integrex i-500V features a high-output, high-torque integral spindle/motor. The standard No.40 taper spindle operates at 12,000 rpm, with options for a 20,000 rpm high-speed spindle or a No.50 taper for heavy-duty cutting. In addition, tool magazine capacity ranges from 40 to 240 tools, supporting diverse production needs. A two-pallet changer allows for continuous operation, enabling one pallet to be loaded while the other is machining. As a Mazak machine dealer solution, this model integrates seamlessly with Mazak’s Palletech system for scalable, automated manufacturing cells.

 

SmoothAi CNC Control for Intelligent Machining

At the core of the Integrex i-500V is the Mazatrol SmoothAi CNC control. This advanced system applies artificial intelligence, real-time diagnostics, and digital twin simulation to improve cycle times and surface finishes. In addition, Solid Mazatrol enables automatic programming, while Cutting Advisor optimizes parameters for consistent results. Together, these features streamline production, reduce setup time, and give machinists greater control. In conclusion, the Integrex i-500V offers exceptional multitasking capability, automation readiness, and intelligent control—making it one of the most advanced CNC machining centers available.

 

Additional Information
Model

INTEGREX i-500V/5

Tool shank

40

Max. workpiece size

28.74 × 39.37

Max. spindle speed

1000

Integrex i-500V/5
Capacity Max. machining diameter Φ29″
Max. workpiece size Φ29″ × 39″
Table load capacity (evenly distributed) (including pallet) 1940 lbs
Table Max. spindle speed 1000 rpm
Max. torque (15 min. rating) 1000 Nï½¥m
Max. torque (cont. rating) 706 Nï½¥m
Spindle motor (15 min. rating) 22 kW (30 HP)
Spindle motor (cont. rating) 18.5 kW (25 HP)
Rapid traverse rate (C-axis) 100 rpm
Min. indexing angle increment (C-axis) 0.0001°
Milling spindle Max. spindle speed 12000 rpm
Max. torque (15 min. rating) 272 Nï½¥m
Max. torque (cont. rating) 130.2 Nï½¥m
Spindle motor (15 min. rating) 22 kW (30 HP)
Spindle motor (cont. rating) 18.5 kW (25 HP)
Rapid traverse rate (B-axis) 50 rpm
Min. indexing angle increment (B-axis) 0.0001°
Automatic tool changer Tool shank CAT No.40
Tool storage capacity 40
Max. tool diameter Φ4″
Max. tool diameter (without adjacent tool) Φ6″
Max. tool length (from gauge line) 16″
Max. tool weight 26 lbs
Travel X-axis 43″
Y-axis 32″
Z-axis 35″
B-axis 150°
C-axis 360°
Rapid traverse rate X-axis 1969 IPM
Y-axis 1969 IPM
Z-axis 1969 IPM
Machine size Machine width × length 150″ × 295″
Machine height 137″
Machine weight 50705 lbs