Integrex i-500

The Mazak Integrex i-500 is a powerful 5-axis turning and milling center designed for machining large, complex parts in a single setup. It combines high-speed Mazak spindles, smart automation capabilities, and advanced control to deliver unmatched efficiency and precision for high-demand manufacturing environments.

 

Integrex i-500 Features:

  • 5-Axis Multi-Tasking Capability – Complete complex part machining in one setup.
  • High-Speed Mazak Spindles (up to 12,000 rpm) – Achieve faster cycle times and superior surface finishes.
  • Dual Turning Spindles – Enable full part handoff and uninterrupted processing.
  • Smooth CNC Control – Includes AI programming, digital twin support, and real-time diagnostics.
  • Extended Y-Axis Travel – Accommodates larger, deeper workpieces.
  • Automation-Ready Design – Integrates easily with gantries, robots, and loaders.
Modal

INTEGREX i-500, INTEGREX i-500S, INTEGREX i-500ST

Chuck Size

Max Machining Diameter

27.56

Max Machining Length

61.97 / 102.13 / 121.02, 61.97 / 102.13

$1.00

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Description
Engineered for Complex, Oversized Components

The Mazak Integrex i-500 is a high-capacity turning and milling center designed for complex, oversized components. It combines 5-axis machining, extended Y-axis travel, and dual turning spindles to complete parts in a single cycle. With its high-speed Mazak spindles and large-bore turning spindles, the i-500 easily handles long, heavy workpieces. Its flat-front construction and wide door design improve part loading and allow smooth automation integration.

 

Adaptive Control Systems with Speed and Stability

The Integrex i-500 uses adaptive control systems and high-speed spindles to enhance surface finishes and reduce cycle time. Its large tool magazine and quick-change tooling streamline production and minimize delays. A thermally stable structure maintains dimensional accuracy during long, high-volume runs. Smooth CNC Control adds digital twin simulation, adaptive programming, and real-time diagnostics, enabling machinists to reduce setup time and achieve consistent results.

 

Versatile Integration for Scalable Operations

This advanced turning and milling center supports flexible production workflows and automation. It integrates with bar feeders and robotic systems, enabling scalable automation without major floor plan changes. As part of a connected manufacturing cell, the i-500 boosts throughput and expands production capabilities while maintaining efficiency.

Additional Information
Modal

INTEGREX i-500, INTEGREX i-500S, INTEGREX i-500ST

Chuck Size

Max Machining Diameter

27.56

Max Machining Length

61.97 / 102.13 / 121.02, 61.97 / 102.13

Integrex i-500
Bed length Bed length type 1500U
Capacity Max. machining diameter (upper turret) Φ28″
Max. machining length 62″
Main spindle Chuck size 10″
Max. spindle speed 4000 rpm
Spindle motor (40%ED) 30 kW (40 HP)
Spindle motor (cont. rating) 22 kW (30 HP)
Milling spindle Max. spindle speed 12000 rpm
Max. torque (40%ED) 91.4 Nï½¥m
Max. torque (cont. rating) 67.3 Nï½¥m
Spindle motor (40%ED) 24 kW (32 HP)
Spindle motor (cont. rating) 22 kW (30 HP)
Min. B-axis indexing increment 0.0001°
Automatic tool changer Tool shank HSK-A63
Tool storage capacity 36
Max. tool diameter Φ4″
Max. tool diameter (without adjacent tool) Φ6″
Max. tool length (from gauge line) 20″
Max. tool weight 26 lbs
Travel X-axis 33″
Y-axis 17″
Z-axis 65″
B-axis -30° – +210°
Rapid traverse rate X-axis 1969 IPM
Y-axis 1969 IPM
Z-axis 1969 IPM
Tailstock Tailstock center MT No.5
Machine size Machine width × length 220″ × 134″
Machine height 116″
Machine weight 46958 lbs
Integrex i-500S
Bed length Bed length type 1500U
Capacity Max. machining diameter (upper turret) Φ28″
Max. machining length 62″
Main spindle Chuck size 10″
Max. spindle speed 4000 rpm
Spindle motor (40%ED) 30 kW (40 HP)
Spindle motor (cont. rating) 22 kW (30 HP)
Second spindle Chuck size 10″
Max. spindle speed 4000 rpm
Spindle motor (40%ED) 30 kW (40 HP)
Spindle motor (cont. rating) 22 kW (30 HP)
Milling spindle Max. spindle speed 12000 rpm
Max. torque (40%ED) 91.4 Nï½¥m
Max. torque (cont. rating) 67.3 Nï½¥m
Spindle motor (40%ED) 24 kW (32 HP)
Spindle motor (cont. rating) 22 kW (30 HP)
Min. B-axis indexing increment 0.0001°
Automatic tool changer Tool shank HSK-A63
Tool storage capacity 36
Max. tool diameter Φ4″
Max. tool diameter (without adjacent tool) Φ6″
Max. tool length (from gauge line)h> 20″
Max. tool weight 26 lbs
Travel X-axis 33″
Y-axis 17″
Z-axis 65″
B-axis -30° to +210°
Rapid traverse rate X-axis 1969 IPM
Y-axis 1969 IPM
Z-axis 1969 IPM
Machine size Machine width × length 220″ × 134″
Machine height 116″
Machine weight 48280 lbs

INTEGREX i-500ST

Bed length Bed length type 1500U
Capacity Max. machining diameter (upper turret) Φ28″
Max. machining diameter (lower turret) Φ19″
Max. machining length 62″
Main spindle Chuck size 10″
Max. spindle speed 4000 rpm
Spindle motor (40%ED) 30 kW (40 HP)
Spindle motor (cont. rating) 22 kW (30 HP)
Second spindle Chuck size 10″
Max. spindle speed 4000 rpm
Spindle motor (40%ED) 30 kW (40 HP)
Spindle motor (cont. rating) 22 kW (30 HP)
Milling spindle Max. spindle speed 12000 rpm
Max. torque (40%ED) 91.4 Nï½¥m
Max. torque (cont. rating) 67.3 Nï½¥m
Spindle motor (40%ED) 24 kW (32 HP)
Spindle motor (cont. rating) 22 kW (30 HP)
Min. B-axis indexing increment 0.0001°
Lower turret Number of tools 9
Automatic tool changer Tool shank HSK-A63
Tool storage capacity 36
Max. tool diameter Φ4″
Max. tool diameter (without adjacent tool) Φ6″
Max. tool length (from gauge line) 20″
Max. tool weight 26 lbs
Travel X-axis 33″
Y-axis 17″
Z-axis 65″
X2-axis (lower turret) 11″
Z2-axis (lower turret) 54″
B-axis -30° to +210°
Rapid traverse rate X-axis 1969 IPM
Y-axis 1969 IPM
Z-axis 1969 IPM
X2-axis (lower turret) 1575 IPM
Z2-axis (lower turret) 1575 IPM
Machine size Machine width × length 220″ × 134″
Machine height 116″
Machine weight 49162 lbs