The Mazak Integrex i-500 is a powerful 5-axis turning and milling center designed for machining large, complex parts in a single setup. It combines high-speed Mazak spindles, smart automation capabilities, and advanced control to deliver unmatched efficiency and precision for high-demand manufacturing environments.
Integrex i-500 Features:
| Modal | INTEGREX i-500, INTEGREX i-500S, INTEGREX i-500ST |
|---|---|
| Chuck Size | |
| Max Machining Diameter | 27.56 |
| Max Machining Length | 61.97 / 102.13 / 121.02, 61.97 / 102.13 |
$1.00
The Mazak Integrex i-500 is a high-capacity turning and milling center designed for complex, oversized components. It combines 5-axis machining, extended Y-axis travel, and dual turning spindles to complete parts in a single cycle. With its high-speed Mazak spindles and large-bore turning spindles, the i-500 easily handles long, heavy workpieces. Its flat-front construction and wide door design improve part loading and allow smooth automation integration.
The Integrex i-500 uses adaptive control systems and high-speed spindles to enhance surface finishes and reduce cycle time. Its large tool magazine and quick-change tooling streamline production and minimize delays. A thermally stable structure maintains dimensional accuracy during long, high-volume runs. Smooth CNC Control adds digital twin simulation, adaptive programming, and real-time diagnostics, enabling machinists to reduce setup time and achieve consistent results.
This advanced turning and milling center supports flexible production workflows and automation. It integrates with bar feeders and robotic systems, enabling scalable automation without major floor plan changes. As part of a connected manufacturing cell, the i-500 boosts throughput and expands production capabilities while maintaining efficiency.
| Modal | INTEGREX i-500, INTEGREX i-500S, INTEGREX i-500ST |
|---|---|
| Chuck Size | |
| Max Machining Diameter | 27.56 |
| Max Machining Length | 61.97 / 102.13 / 121.02, 61.97 / 102.13 |
| Bed length | Bed length type | 1500U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ28″ |
| Max. machining length | 62″ | |
| Main spindle | Chuck size | 10″ |
| Max. spindle speed | 4000 rpm | |
| Spindle motor (40%ED) | 30 kW (40 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Milling spindle | Max. spindle speed | 12000 rpm |
| Max. torque (40%ED) | 91.4 Nï½¥m | |
| Max. torque (cont. rating) | 67.3 Nï½¥m | |
| Spindle motor (40%ED) | 24 kW (32 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 36 | |
| Max. tool diameter | Φ4″ | |
| Max. tool diameter (without adjacent tool) | Φ6″ | |
| Max. tool length (from gauge line) | 20″ | |
| Max. tool weight | 26 lbs | |
| Travel | X-axis | 33″ |
| Y-axis | 17″ | |
| Z-axis | 65″ | |
| B-axis | -30° – +210° | |
| Rapid traverse rate | X-axis | 1969 IPM |
| Y-axis | 1969 IPM | |
| Z-axis | 1969 IPM | |
| Tailstock | Tailstock center | MT No.5 |
| Machine size | Machine width × length | 220″ × 134″ |
| Machine height | 116″ | |
| Machine weight | 46958 lbs |
| Bed length | Bed length type | 1500U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ28″ |
| Max. machining length | 62″ | |
| Main spindle | Chuck size | 10″ |
| Max. spindle speed | 4000 rpm | |
| Spindle motor (40%ED) | 30 kW (40 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Second spindle | Chuck size | 10″ |
| Max. spindle speed | 4000 rpm | |
| Spindle motor (40%ED) | 30 kW (40 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Milling spindle | Max. spindle speed | 12000 rpm |
| Max. torque (40%ED) | 91.4 Nï½¥m | |
| Max. torque (cont. rating) | 67.3 Nï½¥m | |
| Spindle motor (40%ED) | 24 kW (32 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 36 | |
| Max. tool diameter | Φ4″ | |
| Max. tool diameter (without adjacent tool) | Φ6″ | |
| Max. tool length (from gauge line)h> | 20″ | |
| Max. tool weight | 26 lbs | |
| Travel | X-axis | 33″ |
| Y-axis | 17″ | |
| Z-axis | 65″ | |
| B-axis | -30° to +210° | |
| Rapid traverse rate | X-axis | 1969 IPM |
| Y-axis | 1969 IPM | |
| Z-axis | 1969 IPM | |
| Machine size | Machine width × length | 220″ × 134″ |
| Machine height | 116″ | |
| Machine weight | 48280 lbs |
| Bed length | Bed length type | 1500U |
|---|---|---|
| Capacity | Max. machining diameter (upper turret) | Φ28″ |
| Max. machining diameter (lower turret) | Φ19″ | |
| Max. machining length | 62″ | |
| Main spindle | Chuck size | 10″ |
| Max. spindle speed | 4000 rpm | |
| Spindle motor (40%ED) | 30 kW (40 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Second spindle | Chuck size | 10″ |
| Max. spindle speed | 4000 rpm | |
| Spindle motor (40%ED) | 30 kW (40 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Milling spindle | Max. spindle speed | 12000 rpm |
| Max. torque (40%ED) | 91.4 Nï½¥m | |
| Max. torque (cont. rating) | 67.3 Nï½¥m | |
| Spindle motor (40%ED) | 24 kW (32 HP) | |
| Spindle motor (cont. rating) | 22 kW (30 HP) | |
| Min. B-axis indexing increment | 0.0001° | |
| Lower turret | Number of tools | 9 |
| Automatic tool changer | Tool shank | HSK-A63 |
| Tool storage capacity | 36 | |
| Max. tool diameter | Φ4″ | |
| Max. tool diameter (without adjacent tool) | Φ6″ | |
| Max. tool length (from gauge line) | 20″ | |
| Max. tool weight | 26 lbs | |
| Travel | X-axis | 33″ |
| Y-axis | 17″ | |
| Z-axis | 65″ | |
| X2-axis (lower turret) | 11″ | |
| Z2-axis (lower turret) | 54″ | |
| B-axis | -30° to +210° | |
| Rapid traverse rate | X-axis | 1969 IPM |
| Y-axis | 1969 IPM | |
| Z-axis | 1969 IPM | |
| X2-axis (lower turret) | 1575 IPM | |
| Z2-axis (lower turret) | 1575 IPM | |
| Machine size | Machine width × length | 220″ × 134″ |
| Machine height | 116″ | |
| Machine weight | 49162 lbs |