Mazak Integrex i-450H AG multi-surface machining center with advanced machining capabilities, designed for automated machining of complex parts and gears.

Integrex i-450H AG

The Mazak Integrex i-450H AG 5 axis machining solution delivers versatility and efficiency on medium to large complex parts. This innovative multi-tasking machine combines the power of a high-powered turning center with the comprehensive capabilities of a full-function machining center, facilitating the production of precision parts in single setups.

 

Integrex i-450H AG Features:

  • Process integration for high accuracy machining, reduction of in-process time and initial cost
  • Quickly and easily makes programs for cutting tool paths and measurement
  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides a rotating B-axis range of 240 degrees
  • Accommodates parts up to 26.378″ (670 mm) in diameter
Model

Integrex i-450H AG, Integrex i-450H S AG, Integrex i-450H ST AG
Chuck Size

Max Machining Diameter

26.38
Max Machining Length

39.8 / 59.8, 59.8

$1.00

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Description
High-Precision Machining Capabilities for Complex Part Production

The Mazak Integrex i-450H AG delivers high-precision machining across a wide range of materials and geometries. It handles solid billets, castings, and highly contoured components with consistent accuracy. This advanced 5-axis platform is designed for medium to large parts that demand tight tolerances, and it supports accurate positioning and complex tool angles. As a result, manufacturers can machine all surfaces in a single setup. This makes the system well suited for high-mix, high-precision industries such as aerospace and energy.

 

Multi-Surface Machining and Advanced Gear Production

The i-450H AG excels at multi-surface machining. It includes Mazak’s SMOOTH Gear Cutting software suite with Gear Skiving, Gear Hobbing, and Gear Milling functions. These capabilities support high-accuracy production of internal and external spur, helical, and spline gears. Therefore, the machine is ideal for gear-intensive applications that require repeatable accuracy and uninterrupted workflow.

 

Optimized for Automated Machining Environments

The Integrex i-450H AG integrates easily with automated systems. It works well with robotic part loaders, pallet changers, and other automation platforms. Intelligent tool path control maintains accuracy across challenging part geometries. This automation-ready design reduces manual handling and shortens cycle times. It also increases spindle uptime, which supports higher productivity and operational efficiency.

 

A Scalable Solution for Precision Manufacturing

The i-450H AG offers a scalable platform for manufacturers focused on long-term performance. It also operates effectively as a standalone machine or within a fully integrated smart manufacturing cell. In addition, its advanced software, flexible tooling support, and automation compatibility align with modern machining best practices. With these strengths, the Integrex i-450H AG provides the precision, consistency, and workflow efficiency needed for next-level production.

 

Compare to other Mazak Multi-Tasking machines for sale

Additional Information
Model

Integrex i-450H AG, Integrex i-450H S AG, Integrex i-450H ST AG
Chuck Size

Max Machining Diameter

26.38
Max Machining Length

39.8 / 59.8, 59.8
Integrex i-450H AG

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<!– Main spindle Chuck size 12″ Max. spindle speed 3300 rpm Spindle motor (40%ED) 37 kW (50 HP) Spindle motor (cont. rating) 30 kW (40 HP) Milling spindle Max. spindle speed 12000 rpm Max. torque (40%ED) 124 Nï½¥m Max. torque (cont. rating) 91.3 Nï½¥m Spindle motor (40%ED) 24 kW (32 HP) Spindle motor (cont. rating) 22 kW (30 HP) Min. B-axis indexing increment 0.0001° Automatic tool changer Tool shank HSK-A63 Tool storage capacity 38 Max. tool diameter Φ4″ Max. tool diameter (without adjacent tool) Φ5″ Max. tool length (from gauge line) 16″ Max. tool weight 26 lbs Travel X-axis 27″ Y-axis 12″ Z-axis 42″ B-axis -30° to +210° Rapid traverse rate X-axis 1969 IPM Y-axis 1575 IPM Z-axis 1969 IPM Tailstock Tailstock center MT No.5 Max. thrust force 2248 lbs Machine size Machine width × length 164″ × 106″ Machine height 107″ Machine weight 30314 lbs

“table-title”>Integrex i-450H S Ag
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Bed length Bed length type 1500U
Capacity Max. machining diameter (upper turret) Φ26″
Max. machining length 60″
Main spindle Chuck size 12″
Max. spindle speed 3300 rpm
Spindle motor (40%ED) 37 kW (50 HP)
Spindle motor (cont. rating) 30 kW (40 HP)
Second spindle Chuck size 12″
Max. spindle speed 4000 rpm
Spindle motor (40%ED) 26 kW (35 HP)
Spindle motor (cont. rating) 22 kW (30 HP)
Milling spindle Max. spindle speed 12000 rpm
Max. torque (40%ED) 124 Nï½¥m
Max. torque (cont. rating) 91.3 Nï½¥m
Spindle motor (40%ED) 24 kW (32 HP)
Spindle motor (cont. rating) 22 kW (30 HP)
Tool shank height 1″
Boring bar shank diameter Φ2″
Min. B-axis indexing increment 0.0001°
Automatic tool changer Tool shank HSK-A63
Tool storage capacity 38
Max. tool diameter Φ4″
Max. tool diameter (without adjacent tool) Φ5″
Max. tool length (from gauge line) 16″
Max. tool weight 26 lbs
Travel X-axis 27″
Y-axis 12″
Z-axis 62″
B-axis -30° to +210°
–>

Bed length Bed length type 1000U
Capacity Max. machining diameter (upper turret) Φ26″
Max. machining length 40″

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