Integrex i-250H AG

The Mazak Integrex i-250H AG  Multi-Tasking machine is innovative, and engineered to deliver maximum versatility and throughput for medium to large complex parts. Merging the power of a high-powered turning center with the comprehensive functionality of a full-function machining center, it produces parts in single setups, infused with HYBRID AUTO GEAR (AG) functionality for unmatched efficiency.

 

Integrex i-250H AG Features:

  • Process integration for high accuracy machining, reduction of in-process time and initial cost
  • Quickly and easily makes programs for cutting tool paths and measurement
  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides a rotating B-axis range of 240 degrees
  • 38 tool magazine standard, with additional tool options available
  • Accommodates parts up to 26.378″ (670 mm) in diameter
Model

Integrex i-250H AG, Integrex i-250H S AG, Integrex i-250H ST AG

Chuck Size

Max Machining Diameter

26.38

Max Machining Length

39.8 / 59.8, 59.8

$1.00

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Description
Streamlined Gear Production with Advanced 5-Axis Machining

The Mazak Integrex i-250H AG with the Auto Gear (AG) package is built for precision gear manufacturing. It creates a fully integrated 5-axis machining environment that eliminates redundant setups and reduces lead times. In addition, this configuration improves accuracy on complex gear geometries. The machine also delivers reliable Smooth Gear Cutting performance, making it an asset for aerospace, automotive, and precision equipment manufacturers.

 
Complete Machine Tool Solutions with Gear Production Versatility

As part of Mazak’s intelligent machine tool solutions, the i-250H AG combines productivity with advanced gear-cutting functions. The Smooth Gear Cutting suite supports hobbing, skiving, and milling for internal and external spur, helical, and spline gears. For example, its 240-degree B-axis rotation and dual turning spindles provide true 5-axis machining flexibility. The MX Hybrid Roller Guide System minimizes vibration, increases load capacity, and extends tool life, ensuring consistent results in demanding cycles.

 

Scalable Precision for Modern Production Demands

The i-250H AG unites vertical turning and 5-axis machining in one platform, increasing productivity and process control. In addition, it integrates seamlessly into automated cells for lights-out production. Backed by intelligent software and rugged design, it delivers scalable precision for growing operations. In conclusion, the Integrex i-250H AG expands any shop’s machine tool solutions portfolio with efficient Smooth Gear Cutting, repeatability, and innovation for advanced manufacturing.

Additional Information
Model

Integrex i-250H AG, Integrex i-250H S AG, Integrex i-250H ST AG

Chuck Size

Max Machining Diameter

26.38

Max Machining Length

39.8 / 59.8, 59.8

Integrex i-250H AG
Bed length Bed length type 1000U
Capacity Max. machining diameter (upper turret) Φ26″
Max. machining length 40″
Main spindle Chuck size 8″
Max. spindle speed 5000 rpm
Spindle motor (40%ED) 22 kW (30 HP)
Spindle motor (cont. rating) 15 kW (20 HP)
Milling spindle Max. spindle speed 12000 rpm
Max. torque (40%ED) 124 Nï½¥m
Max. torque (cont. rating) 91.3 Nï½¥m
Spindle motor (40%ED) 24 kW (32 HP)
Spindle motor (cont. rating) 22 kW (30 HP)
Min. B-axis indexing increment 0.0001°
Automatic tool changer Tool shank HSK-A63
Tool storage capacity 38
Max. tool diameter Φ4″
Max. tool diameter (without adjacent tool) Φ5″
Max. tool length (from gauge line) 16″
Max. tool weight 26 lbs
Travel X-axis 27″
Y-axis 12″
Z-axis 42″
B-axis -30° – +210°
Rapid traverse rate
Y-axis 1575 IPM
Z-axis 1969 IPM
Tailstock Tailstock center MT No.5
Max. thrust force 1573 lbs
Machine size Machine width × length 164″ × 106″
Machine height 107″
Machine weight 28991 lbs
Integrex i-250H S AG
Bed length Bed length type 1000U
Capacity Max. machining diameter (upper turret) Φ26″
Max. machining length 40″
Main spindle Chuck size 8″
Max. spindle speed 5000 rpm
Spindle motor (40%ED) 22 kW (30 HP)
Spindle motor (cont. rating) 15 kW (20 HP)
Second spindle Chuck size 8″
Max. spindle speed 5000 rpm
Spindle motor (40%ED) 18.5 kW (25 HP)
Spindle motor (cont. rating) 15 kW (20 HP)
Milling spindle Max. spindle speed 12000 rpm
Max. torque (40%ED) 124 Nï½¥m
Max. torque (cont. rating) 91.3 Nï½¥m
Spindle motor (40%ED) 24 kW (32 HP)
Spindle motor (cont. rating) 22 kW (30 HP)
Tool shank height 1″
Boring bar shank diameter Φ2″
Min. B-axis indexing increment 0.0001°
Automatic tool changer Tool shank HSK-A63
Tool storage capacity 38
Max. tool diameter Φ4″
Max. tool diameter (without adjacent tool) Φ5″
Max. tool length (from gauge line) 16″
Max. tool weight 26 lbs
Travel X-axis 27″
Y-axis 12″
Z-axis 42″
B-axis -30° to +210°
W-axis (second spindle) 42″
Rapid traverse rate X-axis 1969 IPM
Y-axis 1575 IPM
Z-axis 1969 IPM
Machine size Machine width × length 164″ × 106″
Machine height 107″
Machine weight 29652 lbs
Integrex i-250H ST AG
Bed length Bed length type 1500U
Capacity Max. machining diameter (upper turret) Φ670 mm
Max. machining diameter (lower turret) Φ420 mm
Max. machining length 1519 mm
Main spindle Chuck size 8″
Max. spindle speed 5000 min-1
Spindle motor (40%ED) 22 kW (30 HP)
Spindle motor (cont. rating) 15 kW (20 HP)
Second spindle Chuck size 8″
Max. spindle speed 5000 min-1
Spindle motor (40%ED) 18.5 kW (25 HP)
Spindle motor (cont. rating) 15 kW (20 HP)
Milling spindle Max. spindle speed 12000 min-1
Max. torque (40%ED) 124 Nï½¥m
Max. torque (cont. rating) 91.3 Nï½¥m
Spindle motor (40%ED) 24 kW (32 HP)
Spindle motor (cont. rating) 22 kW (30 HP)
Tool shank height 25 mm
Lower turret* Number of tools 12
Automatic tool changer Tool shank HSK-A63
Tool storage capacity 38
Max. tool diameter Φ90 mm
Max. tool diameter (without adjacent tool) Φ130 mm
Max. tool length (from gauge line) 400 mm
Max. tool weight 12 kg
Travel X-axis 695 mm
Y-axis 300 mm
Z-axis 1585 mm
X2-axis (lower turret) 220 mm
Z2-axis (lower turret) 1539 mm
B-axis -30° – +210°
Rapid traverse rate X-axis 50000 mm/min
Y-axis 40000 mm/min
Z-axis 50000 mm/min
X2-axis (lower turret) 40000 mm/min
Z2-axis (lower turret) 40000 mm/min
Machine size Machine width × length 4995 mm × 2700 mm
Machine height 2715 mm
Machine weight 16500 kg

* Orthogonal lower turret