Integrex i-100H

The Mazak Integrex i-100H is a compact multitasking machining center designed for high-precision, small-part production. It combines 5-axis milling and turning in a single setup to reduce setups, simplify complex workflows, and maintain tight dimensional control. This approach improves cycle efficiency while supporting consistent part quality across demanding applications. The Integrex i-100H features Mazak’s Smooth Ai CNC control, which enables advanced automation, intelligent process monitoring, and digital integration. Together, these capabilities support efficient subtractive manufacturing and provide a scalable platform for evolving production requirements.

 

Key Features:

  • 5-Axis Multitasking Capability – Combines turning, milling, and drilling in a single setup for greater efficiency.
  • Compact Footprint – Ideal for space-conscious shops without compromising performance.
  • Smooth Ai CNC Control – Offers intelligent programming, real-time monitoring, and AI-driven diagnostics for enhanced accuracy and uptime.
  • Integrated Sub-Spindle – Supports balanced machining and reduced handling between operations.
  • High-Speed Spindle Options – Tailored for small, precise components across industries like medical, aerospace, and electronics.
  • Digital Twin Technology – Enables faster setups and more accurate simulations to streamline operations.
  • Automation-Ready Design – Supports automated part handling and lights-out production.
Chuck Size

Max Workpiece Diameter

23.62″

Max Machining Length

23.23″, 33.46″

$1.00

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Description
High-Performance Multi-Tasking for Modern Machining Needs

The Mazak Integrex i-100H is a multitasking machining center designed to consolidate turning and 5-axis milling into a single platform. It combines the capabilities of a CNC turning center and a full 5-axis machine to reduce setups and improve process control. This configuration increases accuracy, shortens cycle times, and supports complex part production in a compact footprint. The Integrex i-100H also supports automation integration. This allows machine shops to scale CNC machining capacity while maintaining consistent output as production requirements change.

 
Precision Machining with Advanced Multi-Tasking Capability

This multitasking machining solution performs simultaneous turning and milling with continuous 5-axis control. This capability allows complex geometries to be machined in one setup, reducing part handling and eliminating tolerance stack-up. Fewer setups lead to improved dimensional accuracy and more consistent surface finishes. The machine features a high-performance spindle and a rigid B-axis with precise tilt control. These elements support tight-tolerance machining while maintaining stable cutting conditions. Shorter tool paths and synchronized motion also help maximize spindle uptime and overall machining efficiency.

 
Optimized for Industrial Machining Applications

The Integrex i-100H supports demanding industrial machining applications across aerospace, energy, and automotive manufacturing. It performs well in precision turning equipment roles where part accuracy, repeatability, and process stability matter. Common applications include shafts, flanges, complex castings, and multi-feature components. The integrated multitasking design reduces reliance on secondary machines. This streamlines production workflows and improves process consistency for both high-complexity, low-volume work and repeat production jobs.

 

Compact Multi-Tasking Performance That Outpaces Conventional Machines

The Integrex i-100H delivers greater 5-axis flexibility than conventional CNC lathes or horizontal machining centers. It also offers a more compact and automation-ready solution when compared to competing multitasking platforms from Okuma, Haas, and Hyundai-Wia. This makes it a practical option for shops transitioning to integrated machining systems. Mazak designed the Integrex platform to support challenging applications such as turbine components, medical implants, and hydraulic parts. The i-100H enables job shops and high-mix production environments to expand machining capability while maintaining strict quality and process control standards.

Additional Information
Chuck Size

Max Workpiece Diameter

23.62″

Max Machining Length

23.23″, 33.46″

Integrex i-100H
Bed length Bed length type 590U
Capacity Max. machining diameter (upper turret) Φ24″
Max. machining length 23″
Main spindle Chuck size 6″
Max. spindle speed 6000 rpm
Spindle motor (40%ED) 11 kW (15 HP)
Spindle motor (cont. rating) 7.5 kW (10 HP)
Milling spindle Max. spindle speed 12000 rpm
Max. torque (40%ED) 57.3 Nï½¥m
Max. torque (cont. rating) 46.1 Nï½¥m
Spindle motor (40%ED) 12 kW (16 HP)
Spindle motor (cont. rating) 11 kW (15 HP)
Min. B-axis indexing increment 0.0001°
Automatic tool changer Tool shank HSK-A63
Tool storage capacity 38
Max. tool diameter Φ4″
Max. tool diameter (without adjacent tool) Φ5″
Max. tool length (from gauge line) 12″
Max. tool weight 11 lbs
Travel X-axis 21″
Y-axis 8″
Z-axis 25″
B-axis -30° – +210°
Rapid traverse rate X-axis 1890 IPM
Y-axis 1575 IPM
Z-axis 1575 IPM
Tailstock Tailstock center MT No.4
Max. thrust force 449 lbs
Machine size Machine width × length 134″ × 85″
Height 89″
Machine weight 21892 lbs
Integrex i-100H S
Bed length Bed length type 850U
Capacity Max. machining diameter (upper turret) Φ24″
Max. machining length 33″
Main spindle Chuck size 6″
Max. spindle speed 6000 rpm
Spindle motor (40%ED) 11 kW (15 HP)
Spindle motor (cont. rating) 7.5 kW (10 HP)
Second spindle Chuck size 6″
Max. spindle speed 6000 rpm
Spindle motor (40%ED) 11 kW (15 HP)
Spindle motor (cont. rating) 7.5 kW (10 HP)
Milling spindle Max. spindle speed 12000 rpm
Max. torque (40%ED) 57.3 Nï½¥m
Max. torque (cont. rating) 46.1 Nï½¥m
Spindle motor (30 min. rating) 12 kW (16 HP)
Spindle motor (cont. rating) 11 kW (15 HP)
Min. B-axis indexing increment 0.0001°
Automatic tool changer Tool shank HSK-A63
Tool storage capacity 38
Max. tool diameter Φ4″
Max. tool diameter (without adjacent tool) Φ5″
Max. tool length (from gauge line) 12″
Max. tool weight 11 lbs
Travel X-axis 21″
Y-axis 8″
Z-axis 35″
B-axis -30° – +210°
Rapid traverse rate X-axis 1890 IPM
Y-axis 1575 IPM
Z-axis 1575 IPM
Machine size Machine width × length 134″ × 85″
Height 89″
Machine weight 23876 lbs

 

Integrex i-100H ST
Bed length Bed length type 850U
Capacity Max. machining diameter (upper turret) Φ24″
Max. machining diameter (lower turret) Φ16″
Max. machining length 33″
Main spindle Chuck size 6″
Max. spindle speed 6000 rpm
Spindle motor (40%ED) 11 kW (15 HP)
Spindle motor (cont. rating) 7.5 kW (10 HP)
Second spindle Chuck size 6″
Max. spindle speed 6000 rpm
Spindle motor (40%ED) 11 kW (15 HP)
Spindle motor (cont. rating) 7.5 kW (10 HP)
Milling spindle Max. spindle speed 12000 rpm
Max. torque (40%ED) 57.3 Nï½¥m
Max. torque (cont. rating) 46.1 Nï½¥m
Spindle motor (30 min. rating) 12 kW (16 HP)
Spindle motor (cont. rating) 11 kW (15 HP)
Min. B-axis indexing increment 0.0001°
Lower turret Number of tools 12
Tool shank height 1″
Boring bar shank diameter Φ1″
Automatic tool changer Tool shank HSK-A63
Tool storage capacity 38
Max. tool diameter Φ4″
Max. tool diameter (without adjacent tool) Φ5″
Max. tool length (from gauge line) 12″
Max. tool weight 11 lbs
Travel X-axis 21″
Y-axis 8″
Z-axis 35″
X2-axis (lower turret) 8″
Z2-axis (lower turret) 35″
B-axis -30° – +210°
Rapid traverse rate X-axis 1890 IPM
Y-axis 1575 IPM
Z-axis 1575 IPM
X2-axis (lower turret) 1575 IPM
Z2-axis (lower turret) 1575 IPM
Machine size Machine width × length 134″ × 85″
Height 98″
Machine weight 25419 lbs