Integrex e-1600V AG

The Integrex e-1600V AG is a powerful multi-tasking CNC machining solution designed for demanding applications in aerospace, energy, and heavy construction. It combines full 5-axis machining, heavy-duty turning, and pallet-changing in one platform—ideal for large, complex parts like jet engine casings and gearboxes in materials such as titanium and steel.

 

Integrex e-1600V AG Features:

  • Gear process integration facilitates high-precision machining while reducing in-process time and initial costs.
  • Three types of gear machining methods (gear skiving, hobbing, and endmilling) are integrated to meet diverse needs, from high-mix low-volume production to mass production
  • Cutting tool paths and measurement can be easily and quickly generated by conversational programming
Model

Integrex e-1600V/10 AG, Integrex e-1600V/10S AG

Chuck Size

Max Machining Diameter

80.71, 90.55

Max Machining Length

62.99, 66.3

$1.00

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Description
Engineered for Complex, High-Precision Machining

Mazak engineers built the Integrex e-1600V AG to machine complex parts for demanding operations. For example, it features configurable spindles for high-speed or high-torque cutting, and a tilting B-axis. These features provide full multi-surface machining in one setup to reduce handling and non-cut time. This machining center also features a large-capacity tool changer with up to 162 tools supports high-mix production and quick changeovers. In addition, its front-facing magazine allows fast inspection and tool adjustments for improved uptime and a direct-drive rotary table ensures stable movement and delivers consistent machining accuracy under heavy loads.

 

Integrated Gear Processing with CNC Solutions

Mazak equipped the Integrex e-1600V AG with Smooth Gear Cutting software for efficient gear production. For example, the software integrates Gear Skiving, Hobbing, and Milling to streamline spur, helical, and spline gear machining. In addition, Smooth Gear Check Plus enables in-process inspection, which eliminates separate measuring steps and improves part quality. These functions are part of Mazak’s intelligent CNC solutions, helping manufacturers hold tighter tolerances and improve throughput.

 

Scalable Platform for Smart Manufacturing

The Integrex e-1600V AG is designed for high-mix, high-volume operations. Its multi-tasking design, automation readiness, and adaptable tool changer architecture help maximize asset utilization. Combined with advanced CNC solutions and high machining accuracy, the Integrex e-1600V AG supports smart manufacturing strategies and ensures consistent results.

 

Compare to other Mazak Multi-Tasking machines for sale

Additional Information
Model

Integrex e-1600V/10 AG, Integrex e-1600V/10S AG

Chuck Size

Max Machining Diameter

80.71, 90.55

Max Machining Length

62.99, 66.3

Integrex e-1600V/10 AG
Capacity Max. machining diameter Φ81″
Max. workpiece size Φ81″ × 63″
Table load capacity (evenly distributed) (including pallet) 11023 lbs
Table Max. spindle speed 300 rpm
Max. torque (cont. rating) 3434 Nï½¥m
Spindle motor (cont. rating) 40 kW (53 HP)
Rapid traverse rate (C-axis) 20 rpm
Min. indexing angle increment (C-axis) 0.0001°
Milling spindle Max. spindle speed 10000 rpm
Max. torque (40%ED) 260 Nï½¥m
Max. torque (cont. rating) 191 Nï½¥m
Spindle motor (40%ED) 37 kW (50 HP)
Spindle motor (cont. rating) 30 kW (40 HP)
Rapid traverse rate (B-axis) 30 rpm
Min. indexing angle increment (B-axis) 0.0001°
Automatic tool changer Tool shank CAT No.50
Tool storage capacity 42
Max. tool diameter Φ5″
Max. tool diameter (without adjacent tool) Φ10″
Max. tool length (from gauge line) 26″
Max. tool weight 66 lbs
Travel X-axis 91″
Y-axis 63″
Z-axis 53″
B-axis 150°
C-axis 360°
Rapid traverse rate X-axis 1654 IPM
Y-axis 1654 IPM
Z-axis 1654 IPM
Machine size Machine width × length 244″ × 381″
Machine height 179″
Machine weight 127866 lbs

* When X-axis is at minus end: Φ43.31″

Integrex e-1600V/10S AG
Capacity Max. machining diameter Φ91″
Max. workpiece size Φ91″ × 66″
Table load capacity (evenly distributed) (including pallet) 15432 lbs
Table Max. spindle speed 300 rpm
Max. torque (cont. rating) 3434 Nï½¥m
Spindle motor (cont. rating) 40 kW (53 HP)
Rapid traverse rate (C-axis) 20 rpm
Min. indexing angle increment (C-axis) 0.0001°
Milling spindle Max. spindle speed 10000 rpm
Max. torque (40%ED) 260 Nï½¥m
Max. torque (cont. rating) 191 Nï½¥m
Spindle motor (40%ED) 37 kW (50 HP)
Spindle motor (cont. rating) 30 kW (40 HP)
Rapid traverse rate (B-axis) 30 rpm
Min. indexing angle increment (B-axis) 0.0001°
Automatic tool changer Tool shank CAT No.50
Tool storage capacity 42
Max. tool diameter Φ5″
Max. tool diameter (without adjacent tool) Φ10″
Max. tool length (from gauge line) 26″
Max. tool weight 66 lbs
Travel X-axis 85″
Y-axis 63″
Z-axis 53″
B-axis 150°
C-axis 360°
Rapid traverse rate X-axis 1654 IPM
Y-axis 1654 IPM
Z-axis 1654 IPM
Machine size Machine width × length 274″ × 343″
Machine height 179″
Machine weight 102954 lbs

* When X-axis is at minus end: Φ43.31″