Agile Flex MEGA S

The Agile Flex MEGA S is a purpose-built automation solution engineered for manufacturers seeking a robust MEGA-capacity CNC loader capable of handling large and heavy parts with efficiency. Leveraging best-in-class design, this heavy-part CNC automation platform and load robotic system delivers high throughput, flexibility, and precision—ideal for machine tool environments needing serious capacity and reliability.

 

Agile Flex MEGA S Features:

  • Up to 8 drawers supporting up to 400 kg per drawer (≈ 880 lbs)
  • Configurable for a wide range of part sizes: shaft diameters and lengths including up to 63” length parts
  • Agile Go! user interface: minimal robot programming required
  • Modular design for flexible part geometries and production goals
  • Streamlined integration with heavy machine tools, enabling higher throughput and lower operator involvement

Category: Brand:
Description
Engineered for MEGA Capacity CNC Loading

The Agile Flex MEGA S is an engineered MEGA-capacity CNC loader, purpose-built to precisely handle large, heavy parts. For example, each drawer supports up to 400 kg (≈ 880 lbs), providing structural strength for demanding machining operations. In addition, its multi-drawer configuration is expandable for up to 8 drawers for extended, unattended production of high-volume or heavy-part applications. It also features a modular design, adaptable to various part geometries and production requirements so that engineers can configure the system to meet specific CNC demands and optimize throughput with maximum reliability.

 

Optimized Heavy-Part CNC Automation Workflow

As part of a comprehensive heavy-part CNC automation solution, the Agile Flex MEGA S integrates smoothly with existing machine tools. For example, it supports shafts and components up to 63” in length and handles varied diameters and geometries via configurable nests. In addition, the system’s advanced drawer mechanism and robust robotic interface ensure precise part loading and unloading, which minimizes machine downtime and manual intervention. As a result, operators gain improved spindle utilization, reduced labor costs, and enhanced consistency across production runs.

 

Versatile Load Robotic System for Smart Production

This load robotic system is designed for scalability, seamless integration, and efficient operation. The Agile Flex MEGA S incorporates the intuitive Agile Go! controller, enabling quick setup and operation without specialized robot programming expertise. Engineered to handle a wide range of heavy parts and payloads, it supports continuous, lights-out production with exceptional reliability. Purpose-built for advanced manufacturing environments, the MEGA S integrates effortlessly into Industry 4.0 ecosystems and future-ready automation strategies.

Agile Flex MEGA S 
General  
Agile control software Standard 
Number of drawers (standard)
Number of drawers (max)
Included quick-adjust mechanical shaft nests 1 per drawer 
Additional nest plates Option 
Drawer-mount pallet Option 
Pneumatic pressure (bar)
Robot  
Any Fanuc 6-axis robot Option
Single 2-jaw gripper Standard 
Double 2-jaw gripper Option 
Gripper pressure control Standard 
Capacities  
Weight capacity – drawer (max) 880lbs / 400kg 
Drawer capacity – shaft diameter      Up to 1″ / 25mm 11 rows
1.25″ / 32mm 10 rows
1.5″ / 38mm 8 rows
2″ / 50mm 7 rows
2.5″ / 63mm 6 rows
3″ / 76mm 5 rows
Drawer capacity – shaft length       Up to 8″ / 203mm 7 columns
9″ / 228mm 5 columns
10″ – 12″ / 254mm – 304mm 2 columns
13″ – 15″ / 330mm – 381mm 4 columns
16″ – 20″ / 406mm – 508mm 3 columns
21″ – 30″ / 533mm – 762mm 2 columns
30″ – 63″ / 762mm – 1600mm 1 column
Safety  
Safet fence Option 
Safet light barrier Option
Safety floor scanner Option