Integrex i-630V AG

Unlock unparalleled efficiency and precision in your manufacturing processes with the Integrex i-630V AG Multi-Tasking machine. This advanced system merges full 5-axis milling capabilities, robust turning operations, and convenient pallet-changing features with the innovative Auto Gear (AG) package. Aimed at achieving DONE IN ONE® gear and part production, it’s tailored for large, complex components, streamlining production by minimizing inaccuracies and eliminating the need for work-in-progress inventory.

 

INTEGREX i-630V AG Features:

  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears.
  • SMOOTH Gear Check Plus for in-machine measuring.
  • Handles parts up to 41.34″ in diameter and 39.37″ high.
  • Spindle selection addresses various metal removal requirements.
  • Tilting B-axis allows for full 5-axis machining.
  • Powerful turning spindle delivers heavy-duty performance.
  • Automatic tool changer offers continuous machining operations.
  • Tool storage capacities from 43 to 160 tools offer high flexibility.
  • 2-pallet changer facilitates unattended machining.
  • Square or round pallets available for 2-pallet changer.
  • Integrates with optional PALLETECH System for lights-out operations.
  • MAZATROL SmoothX CNC offers industry’s fastest processing times.
Model

Integrex i-630V/6 AG, Integrex i-630V/6S AG

Chuck Size

Max Machining Diameter

41.34, 49.21

Max Machining Length

39.37, 55.12

$1.00

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Description
Engineered for High-Performance Machining

The Mazak Integrex i-630V AG is designed for industries that demand accuracy, repeatability, and agility. It supports complex part production for aerospace, energy, and heavy equipment sectors. In addition, it features high-speed and high-torque spindle options to provide flexibility for a wide range of applications. Mazak also put in a dual-pallet changer to boosts uptime by allowing one pallet to run while the other is prepared to streamline workflows and support lights-out manufacturing. This robust design maintains excellent machining accuracy across long production cycles.

 

Innovative Gear Production with Integrated Precision Machine Tools

The i-630V AG features Mazak’s Smooth Gear software for easy conversational programming and efficient gear machining. For example, it synchronizes milling and main spindles to create complex gear profiles in a single process. This allows O.D. spur and helical gear hobbing directly on the machine, removing the need for secondary operations. Optional in-machine measurement and deburring also reduce part handling and maintain production quality.

 

Future-Ready Digital Manufacturing

The Integrex i-630V AG unites multiple capabilities into one platform, helping manufacturers cut setup changes and reduce lead times. In addition, its dual-pallet operation and precision machine tool integration make it ideal for scaling production capacity. This machine is a cornerstone for high-performance machining operations and a future-ready investment for shops focused on digital manufacturing solutions.

Additional Information
Model

Integrex i-630V/6 AG, Integrex i-630V/6S AG

Chuck Size

Max Machining Diameter

41.34, 49.21

Max Machining Length

39.37, 55.12

Integrex i-630V/6 AG
Capacity Max. machining diameter Φ41″
Max. workpiece size Φ41″ × 39″
Table load capacity (evenly distributed) (including pallet) 3858 lbs
Table Max. spindle speed 550 rpm
Max. torque (cont. rating) 3120 Nï½¥m
Spindle motor (cont. rating) 37 kW (50 HP)
Rapid traverse rate (C-axis) 50 rpm
Min. indexing angle increment (C-axis) 0.0001°
Milling spindle Max. spindle speed 10000 rpm
Max. torque (40%ED) 353 Nï½¥m
Max. torque (cont. rating) 248 Nï½¥m
Spindle motor (40%ED) 37 kW (50 HP)
Spindle motor (cont. rating) 30 kW (40 HP)
Rapid traverse rate (B-axis) 30 rpm
Min. indexing angle increment (B-axis) 0.0001°
Automatic tool changer Tool shank CAT No.50
Tool storage capacity 43
Max. tool diameter Φ5″
Max. tool diameter (without adjacent tool) Φ10″
Max. tool length (from gauge line) 20″
Max. tool weight 66 lbs
Travel X-axis 56″
Y-axis 41″
Z-axis 41″
B-axis 150°
C-axis 360°
Rapid traverse rate X-axis 2047 IPM
Y-axis 2047 IPM
Z-axis 2047 IPM
Machine size Machine width × length 220″ × 302″
Machine height 148″
Machine weight 77162 lbs

* When X-axis is at minus end: Φ43.31″

Integrex i-630V/6S AG
Capacity Max. machining diameter Φ49″
Max. workpiece size Φ49″ × 55″
Table load capacity (evenly distributed) (including pallet) 3858 lbs
Table Max. spindle speed 550 rpm
Max. torque (cont. rating) 3120 Nï½¥m
Spindle motor (cont. rating) 37 kW (50 HP)
Rapid traverse rate (C-axis) 50 rpm
Min. indexing angle increment (C-axis) 0.0001°
Milling spindle Max. spindle speed 10000 rpm
Max. torque (40%ED) 353 Nï½¥m
Max. torque (cont. rating) 248 Nï½¥m
Spindle motor (40%ED) 37 kW (50 HP)
Spindle motor (cont. rating) 30 kW (40 HP)
Rapid traverse rate (B-axis) 30 rpm
Min. indexing angle increment (B-axis) 0.0001°
Automatic tool changer Tool shank CAT No.50
Tool storage capacity 43
Max. tool diameter Φ5″
Max. tool diameter (without adjacent tool) Φ10″
Max. tool length (from gauge line) 20″
Max. tool weight 66 lbs
Travel X-axis 56″
Y-axis 41″
Z-axis 41″
B-axis 150°
C-axis 360°
Rapid traverse rate X-axis 2047 IPM
Y-axis 2047 IPM
Z-axis 2047 IPM
Machine size Machine width × length 234″ × 300″
Machine height 148″
Machine weight 73194 lbs

* When X-axis is at minus end: Φ43.31″