3D Printing Engineering Solutions

Applications Engineering for 3D Printing

Our 3D applications engineering services also support manufacturers in the effective adoption and optimization of their 3D printing technologies. For example, engagements are focused on evaluating production requirements, identifying process constraints, and implementing application-specific solutions that improve part quality, reduce lead times, and increase overall workflow efficiency.

 

Our additive manufacturing engineers bring hands-on experience with industrial 3D printing systems, digital manufacturing software, and advanced materials. Whether supporting initial system implementation or scaling an established additive operation, technical guidance is provided across the product lifecycle from early concept validation through production-ready deployment.

Applications Engineering of 3D Printing Technology

How Our 3D Printing Applications Engineers Support Your Workflow

Our engineers will begin with a detailed assessment of existing manufacturing processes, application requirements, and long-term production objectives. Based on this analysis, we can provide informed recommendations for additive technologies, materials, software platforms, and automation strategies aligned with operational goals.

Applications engineering support includes:

  • Analysis of part geometry, tolerances, and functional performance requirements
  • Recommendation of appropriate additive processes, including FFF, SLS, and DMLS
  • Material selection guidance based on mechanical, thermal, and regulatory criteria
  • Digital workflow optimization using slicing, simulation, and inspection software
  • Ongoing applications support from onboarding through production scaling
  • Troubleshooting print performance to improve throughput, consistency, and quality

This collaborative process ensures additive manufacturing solutions meet defined performance benchmarks for prototyping, low-volume production, and functional end-use components.

Integrating Digital Manufacturing Engineering & Inspection Software

To support closed-loop digital manufacturing workflows, AW Miller provides access to advanced software platforms including Geomagic Design X, Geomagic Control X, and Markforged Blacksmith.

 

  • Geomagic Design X enables reverse engineering by converting 3D scan data into fully editable CAD models
  • Geomagic Control X provides metrology-grade inspection tools to verify dimensional accuracy and part conformity
  • Markforged Blacksmith uses in-process scanning to compare printed parts to digital designs in real time, enabling corrective adjustments during the build

 

These tools integrate directly with additive manufacturing systems, providing engineers with greater visibility, control, and repeatability across the production process.

Tailored 3D Applications Tuning for Industrial Manufacturing

Through application tuning and validation, additive systems are configured to align with specific part requirements and production objectives. This ensures consistent and predictable performance across both prototype and production use cases.

Application tuning workflows include:

  • Development of application-specific print strategies
  • In-house and partner-supported benchmarking and validation
  • Integration of quality assurance using 3D inspection software
  • End-use performance evaluation based on defined application criteria

By aligning digital process parameters with physical part performance, AW Miller also supports reliable implementation of industrial 3D printing technologies.

Industries We Serve

Our 3D applications engineering services benefit manufacturers across a range of industries:

  • Aerospace and defense
  • Automotive and mobility
  • Energy and industrial equipment
  • Healthcare and medical devices
  • Tooling and heavy manufacturing
  • Education and research institutions

 

3D Printing Industries